B2.2

Making plastics

Indicative relationship: Activate 1 · contextual consolidation
KS3 science lesson

Making plastics

Lesson focus: Can a material made from milk help us understand ?

Learning objective

Explain how a changes its .

Build on earlier learning

Filtration

Revisit separating an insoluble solid from a liquid.

Practical

Making a plastic from milk

  1. Warm 100 cm³ of milk until it is hot but not boiling.
  2. Stir in vinegar a little at a time: the milk protein (casein) forms solid lumps.
  3. Filter, press the solid into a shape and let it dry.

Record: Observations at each step and how the result compares with a plastic made from crude oil.

Safety: Do not taste anything made in the laboratory.

You will be successful when you can…

  • Identify casein as a protein polymer.
  • Sequence the separation stages.
  • Explain the effect of water removal.
  • Evaluate a material using property evidence.
KEY VOCABULARY

Words that carry the science

casein
A group of proteins naturally present in milk.
curd
The solid-rich material that separates when casein gathers together.
filtration
Separating an insoluble solid from a liquid using a filter.
processing
Steps used to change a material into a useful form.
water absorption
The amount of water taken into a material.
BUILD YOUR UNDERSTANDING

Separate an existing natural polymer, then test the new material

01Casein already exists in milk

Acid changes interactions around so it gathers into . This visible separation does not show that new protein chains have been synthesised. In simple words: milk already contains a natural polymer called . Adding acid (such as vinegar) makes the casein clump together into lumps called . No new polymer is made: the casein was there all along.

02Separation and drying change the material

Filtering removes much of the liquid. Pressing and drying remove more water, so the shaped material can become harder and less flexible.

03Properties decide usefulness

A casein material may be shapeable and stiff when dry but can absorb water. Suitability must be tested for the intended conditions.

A five-stage flow goes from milk through acid addition, filtering, shaping and drying. Labels show that existing casein is separated and water is removed; polymer chains are not newly made in this process.milkcasein alreadypresentadd acidcaseinseparatesfiltercollectcurdspressshape andremove liquiddrylesswaterproperty evidence to test: stiffness, water absorption, strengthno claim of new polymer-chain synthesis
Figure · The process separates and concentrates casein protein already in milk. Drying changes water content and properties; it is not evidence that new polymer chains formed.
Animation

Polymerisation: monomers join into a chain

Small molecules called monomers join end to end to make a very long molecule, a polymer. In ethene the double bond between the carbon atoms opens up, so each monomer can bond to the next one.

n ethene → Poly(ethene)Monomer: Ethene

Black: carbon. White: hydrogen. Green: chlorine. Two lines: a double bond.

Controls

Monomer
Monomers in the chain1
PolymerPoly(ethene)
Used forPlastic bags and bottles

A real chain has thousands of monomers. The double bond becomes a single bond in the chain.

WORKED EXAMPLE

Interpret a mass change

A shaped sample is 24 g before drying and 15 g after drying.

  1. Calculate mass lost: 24 − 15 = 9 g.
  2. Calculate fraction lost: 9 ÷ 24 = 0.375.
  3. Convert to percentage: 37.5%.
  4. Infer that much of the loss is water, while recognising that mass alone does not identify every substance.

How to make the reasoning visible: Drying data support water loss; they do not demonstrate new polymer-chain formation.

LEARN BY DOING

Process and property audit

Connect each stage to evidence and avoid claims the evidence cannot support.

StageObservable changeLikely purposeWhat it does not prove
Add acidCurds appearSeparate caseinNew chains formed
FilterSolid retainedRemove liquidMaterial is dry
Press and shapeForm changesCreate useful shapeMaterial is waterproof
DryMass falls/material hardensRemove waterAll environmental impacts are low
  1. Which measurement could show water absorption?

  2. Why must equal-sized samples be used when comparing drying time?

  3. Use the table. Why do you filter the mixture after adding acid?

RETRIEVE · APPLY · CHECK

Check your understanding

Answer from memory, then check against the suggested answer.

What is casein?

What does filtration separate?

What is water absorption?

What is added to warm milk to make curds?

What is a curd?

Apply the idea

Why might a dry casein cup fail when filled with water?

Stretch and challenge

What evidence would compare two protective coatings fairly?

Design a simple test to see whether your milk plastic absorbs water.

Exam Question Practice

B2.2Explain4 marks

Exam Question Practice

Mark points shown after marking

A class makes a plastic-like material from milk and vinegar (an acid). Answer the parts to explain why this does not show that a new polymer was made.

(a)

What polymer does milk already contain?

(1)
(b)

What does the vinegar do to the casein?

(1)
(c)

What do filtering and drying do?

(1)
(d)

So was a new polymer made? Why?

(1)

Total for this question: 4 marks

Command word: Keep track of the casein from the milk to the final material.

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