6(a) FOOD PRODUCTION · RECALL

6.8 Industrial fermenters

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016.8Pearson Edexcel focus

Fermenter conditions kept constant?

Reveal answer

Sterile + nutrients + temperature (jacket) + pH + oxygen + stirring.

Key words: sterile

026.8Pearson Edexcel focus

Why a water jacket?

Reveal answer

Remove heat from respiration.

Key words: heat

036.8Lesson

What is meant by the term fermenter?

Reveal answer

A large vessel in which microorganisms are grown under controlled conditions.

Key words: fermenter

046.8Lesson

What is meant by the term aseptic?

Reveal answer

Free from contaminating microorganisms.

Key words: aseptic

056.8Lesson

What is meant by the term agitation?

Reveal answer

Stirring the contents of a fermenter.

Key words: agitation

066.8Lesson

What is meant by the term water jacket?

Reveal answer

A surrounding layer of circulating water that removes heat from the fermenter.

Key words: water jacket

076.8Lesson

Conditions in an industrial fermenter, Aseptic. How it is achieved? Why it is needed?

Reveal answer

How it is achieved: Steam sterilisation; filtered air. Why it is needed: Prevents contamination and competition.

Key words: Aseptic

086.8Lesson

Conditions in an industrial fermenter, Nutrients. How it is achieved? Why it is needed?

Reveal answer

How it is achieved: Glucose, nitrogen source, minerals. Why it is needed: For respiration, growth and product.

Key words: Nutrients

096.8Lesson

Conditions in an industrial fermenter, Optimum temperature. How it is achieved? Why it is needed?

Reveal answer

How it is achieved: Water jacket; temperature probe. Why it is needed: Enzymes work best; heat from respiration removed.

Key words: Optimum temperature

106.8Lesson

Conditions in an industrial fermenter, Optimum pH. How it is achieved? Why it is needed?

Reveal answer

How it is achieved: pH probe; acid or alkali added. Why it is needed: Enzymes work best.

Key words: Optimum pH

116.8Lesson

Conditions in an industrial fermenter, Oxygenation. How it is achieved? Why it is needed?

Reveal answer

How it is achieved: Sterile air pumped in. Why it is needed: Aerobic respiration for growth.

Key words: Oxygenation

126.8Lesson

Conditions in an industrial fermenter, Agitation. How it is achieved? Why it is needed?

Reveal answer

How it is achieved: Motorised stirrer paddles. Why it is needed: Even mixing of nutrients, oxygen and heat.

Key words: Agitation

136.8Lesson

True or false, and why? “The water jacket heats the fermenter.”

Reveal answer

False. It mainly cools it, because microbial respiration releases heat.

146.8Lesson

True or false, and why? “Stirring is only needed to mix the nutrients.”

Reveal answer

False. It also distributes oxygen and heat and keeps microbes suspended.

156.8Lesson

True or false, and why? “Aseptic conditions protect workers.”

Reveal answer

False. Their main purpose is to keep unwanted microbes out of the culture.

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